Industry 4.0

Lack of knowledge can lead to lack of investment

Industry 4.0 is the next revolution in industrialization, where it will revolutionize manufacturing and the production industry. However, Industry 4.0 faces many challenges. The system needs enhancement and requires complete upheaval the current way factories work. It will change the way suppliers, analysis workers, and engineers work. While many manufacturers recognize the importance of Industry 4.0, only few have significant understanding of the processes involved, let alone those that still have not caught up to the last industrial revolution. So ask yourself; how do we keep up with the latest demands?


“Speed is the new currency of business”
– Marc R. Benioff

The era of Industry 4.0 is upon us. The industrial revolution happening right now is moving at a much faster pace than any other one. It challenges the traditional way of manufacturing and production systems in factories that currently function with centralized and offline systems that are not interconnected. These factories may soon evolve into smart factories with the capability to the self-manage issues and internal processes. It’s a great time to be in manufacturing if customers are willing to make changes to keep up. Industry 4.0 and DreamEDGE can keep clients competitive as the expectations continue to rise.

The solutions

Many of the advances in technology that form the foundation for Industry 4.0 are already used in manufacturing. With our Industry 4.0 solutions, your production flow will be optimized; leading to greater efficiencies of traditional production communication.

Autonomous robots

The utilization of robots in manufacturing is nothing new; manufacturers in many industries have long used them to tackle complex assignments. But, they are evolving for even greater utility; with the recent advancements, robots are becoming more autonomous, flexible and co-operative with the ability to tackle complex as well as common mundane tasks.

Overall integration of robots & machines
AGV development
Robotic research & development support
Complete layout of automation cell & line

Simulation

In the engineering phase, 3D simulations of products, materials, and production processes are already used. But now, they are starting to be used more extensively in plant operations as well. These will leverage real-time data to mirror the physical world in a virtual model.

3D Finite Element Modelling (FEM)
Fluid and flow analysis
Manufacturing analysis
Noise, Vibration & Harshness (NVH)

Additive Manufacturing (AM)

Additive manufacturing builds from the ground up in order to build a precision part. Companies have just begun to adopt additive manufacturing; which they use mostly to prototype and produce individual components.

3D printing for prototype or low volume production
Occupied with the largest FDM machine in Malaysia
Supply 3D printer

Augmented Reality (AR)

Augmented reality is going to play an important role in Industry 4.0, because it can help us provide visual, real-time information to the right person at the right place and in the right time. These technologies will provide more flexibility, adaptability, improvement and competitiveness of the human factor and continuous improvement.

Inspection service (3D Chojyo)
AR / VR based training program
Virtual Reality (VR) facilities
Contents development

Internet of Things (IoT)

With IoT, more devices; sometimes including even unfinished products; will be enriched with embedded computing and connected using standard technologies. It incorporates machines learning, big data technology, sensors data, machine to machine communication, and automation technologies. This allows field devices to communicate and interact both with one another and with more centralized controllers, as necessary.

Development of microcontroller
Digital meter display
Simulation
Smart factory & manufacturing
C language programming
Smart home

System Integration

With horizontal and vertical system integration, information and knowledge will be able to travel seamlessly through the entire supply chain and enhance collaboration efforts between R&D and production as well as customers and suppliers.

SIEMENS:
CAD, CAE, CAM, PLM system, robotic &
automation planning system
FUJITSU:
Mechanical & production layout design system &
CAD Data Management (CDM)
DIPRO Vridger:
Digital production tool / viewer